Simply choose your RV style below and browse the differen Remove all of the damaged cable from the winch. This is an independent, unofficial site. Remove all of the cable if it is broken in any section. How to Redo Cables on a Jayco Pop-Up Camper. Location. If the winch is free spinning, continue to crank the handle until the broken cable is exposed. The system is durable but after time the cable, pulley and other important parts may become damaged. Original replacement parts, Goshen Heco L&W. Top won't raise, commode blows fuses. 2017 Jayco Jay Series M-10SD, 2017 Jayco Jay Series M-1050 pop up camper with two pop outs, two beds, dinette, stove top that can cook from inside or ... Copley's RV Center, Inc. Hobe Sound, FL - … I'm thinking it might be a cable jumped a pulley, or something came loose. Go. This is the point making sure you can't raise the roof too high. Inspect the push rods for damage. camping,trailer image by Greg Pickens from, Custom Cylinders Inc: Understanding Camping Trailers Roof Lift Systems. The nut is the carriage with the cables lifting the top and it is stuck against the stop collar. Remove the bolts that hold the broken pulleys using a socket wrench. Or else we will try to fix it ourselves with the right information and parts. I need to find someone to fix it, as there is no one in our area that works on them. Jayco Models. This website is not affiliated with or endorsed by Jayco, Inc. or any of its affiliates. By Meg Jernigan. We are proud to offer a wide variety of motorhomes, travel trailers, fold-down campers, and fifth wheels to fit a broad range of styles and budgets. We think the cable that lifts the top is broken. Jayco’s Camper Trailers are affordable, uncomplicated, easy to tow and big to live in. Good luck, maybe there is a good video on YouTube? It was the first RV to roll off the production line when we opened in 1975, so we understand what people look for in this RV. Removing the panels will expose the push rods, pulleys and the main cable. It is true the top stays up, but the top is held up by a different part of the lift system. Please choose a product category below. See more ideas about remodeled campers, camper makeover, popup camper. A Complete Checklist Of RV Upgrades And Modificati... 21 RV Parks And Campgrounds To Visit In 2021. Since its inception by the late Lloyd J. Bontrager in an Indiana barn in 1968, Jayco has grown to be the nation’s largest family-owned RV manufacturer. Jayco tent trailer lift systems do not require any maintenance and most of the parts are easy to … Feb 18, 2019 - Explore Jason's board "Jayco pop up campers" on Pinterest. Zach Lazzari is a freelance outdoor writer specializing in hunting, fly fishing and the general outdoors. We also offer our customers Carado and Hymer Class-B Vans, as well as parts, service, and financing Used Jayco Pop Up Camper : Blending Old World Amish craftsmanship with innovative technology, Jayco is the nation's largest family-owned and operated RV manufacturer today, developing a full lineup of recreation vehicles. Free Shipping on Orders Over $99* Only 12 Hours 34 Minutes Remaining *Available Within The Contiguous USA. Pop up parts for your pop up camper. Crank the winch handle to attempt to raise the roof. 903 S. Main Street Middlebury, IN 46540 Phone: 574-825-5861 Just returned from a weekend trip and was going to set the trailer back up to dry out a bit, and the back left corner of the pop up … Replace the parts early to prevent losing the lift on a camping trip. Many lift systems require regular maintenance and lubrication and are very difficult to repair but Jayco is user friendly. Jayco tent trailers use a winch and cable system to erect the trailer. Look for bent rods and replace the rods by unbolting them from the roof with a socket wrench. Starting their long-continuing production of camping trailers since the company’s inception, travel trailers, fifth wheel and motorhomes have been added to the Jayco line-up. I think they charged me $200, that was 10+ years ago however. Jayco tent trailer lift systems do not require any maintenance and most of the parts are easy to access and can be repaired at home. Founded in 1968, Jayco is advertised as “America’s Most Livable RVs” and furnishes the marketplace with an extensive range of portable, family recreational products. The new rod must be ordered from Jayco. Yes it is not an easy job I suspect. In most models of pop up campers, the roof has to be lifted, “popped up” or raised before the vehicle can be used.This is done using a lifting system composed of winches, cables, springs, and pulleys. Remove the center bolt from the winch and use pliers to pull away the cable. The system is durable but after time the cable, pulley and other important parts may become damaged. Greetings. Broken pulleys will cause the cable to jam and the lift will not operate. Just returned from a weekend trip and was going to set the trailer back up to dry out a bit, and the back left corner of the pop up is not moving. Found 1/4" x 4" " Closed Eye Bolts rated at 500 lbs. Replace the cable by feeding it around the pulleys and into the winch. Use a crescent wrench to remove the lock nut from the bottom of the rod and pull the rod out of the sleeve. .Jayco’s Camper Trailer range is our longest running RV. Jayco offers 25 brands, encompassing nearly 200 models. Enter the camper and remove the screws that hold the wall panels to each corner of the trailer. Jayco travel trailers deliver ultimate comfort and flexibility. Check the pulleys for damage. We have a great online selection at the lowest prices with Fast & Free shipping on many items! Location. I took mine to a shop to get fixed. There is a reason why travel trailers are the most popular RV option. I just went through this on my NTM '99 1207 last week. Featured Destinations - Campgrounds and Sights to ... What Is A Toy Hauler (And Why Should You Get One)? From lightweight to half ton, our collection offers something for every adventurer, budget, and family size. Something must have become unhooked. | RV Workshop Popup Camper Canvas: (610) 349-5734 RV Awning Products: (610) 751-4918 Attempting to splice the cable can cause it to hang on the pulleys and jam the winch. The company was founded in the late 1960s as a family-oriented business, and it has survived the widespread RV industry consolidation. After looking on the internet for answers, which helped some, but still left me unsure about where to start, I decided to get dirty. It happened to me on our old pop-up. The entire cable must be replaced. Inside, you'll find the same features and amenities that Jayco has made standard in folding camper trailers. He guided fly fishing trips for 10 years in Colorado, Alaska, Montana and Patagonia-Chile. Get the best deals for jayco pop up camper at eBay.com. Jayco Pop Up Camper : Blending Old World Amish craftsmanship with innovative technology, Jayco is the nation's largest family-owned and operated RV manufacturer today, developing a full lineup of recreation vehicles. Jayco Baja - The Popup Camper with Room for Family and Toys! Use the winch to tighten the cable and test the lift several times before taking it camping. Use a screw driver to replace the interior panels. If the winch is not functional, you will need several people to help raise the roof. Park the camper on flat ground and place blocks under the wheels. The push rods are generally very sturdy and will not become damaged unless there is a collision. Jayco began in as modest a fashion as one can find for a mega-manufacturer of top-notch RVs. Help for 1994 Jayco Model 1206 pop up camper. Crank the winch handle to feel for any tension. Jayco camping trailers, which first came on the market in 1968, use a winch and a system of cables, pulleys, drive slugs, flexible push rod springs, and telescoping posts to raise and lower the roof. That is why I took mine to a shop, figured they had the tools and knowledge. Well, you are making sure it stays up and tightening the nut really hard. Jayco tent trailers use a winch and cable system to erect the trailer. Coleman Jayco Viking Palomino etc. We offer a variety of RV Covers that will fit your Jayco Alante, Designer, Embark, Melbourne, Precept, Redhawk, Seneca, Talon, White Hawk, Pinnacle, Octane, North Point, Hummingbird, Jay Sport, Jay Flight, Jay Feather, Eagle, Recon, Seismic, Skylark or Greyhawk. and installed it during setup. Your process is almost exactly what I did for a similar problem, except I bought a new hook on the way to the beach (!!) Replaced all 4. Troubleshooting Possible Trailer Ground Problem on Jayco Pop-Up Camper. With a wide range of sizes from ultra-lite to half ton and floorplan options to fit many family sizes, you will find a Jayco travel trailer to accommodate all your travel needs. 903 S. Main Street Middlebury, IN 46540 Phone: 574-825-5861 Related How to Repair a Jayco Tent Trailer Lift. Did not hear anything. Jayco Pop-Up Camper Parts Hanna RV & Trailer Supply carries a full selection of replacement parts and accessories for Jayco pop up campers. each. Inspect the lift system for damage on an annual basis. On some units this can literally double the size of the interior space. Lift systems and manuals. FYI, those bend because they are only rated for 65 lbs. I'm hoping it is not a break. MUCH better. The Jay Series Sport is Jayco’s lightweight, entry-level line of pop up campers. Use a crescent wrench to replace the lock nut and use a socket wrench to bolt the top of the rod to the inside of the roof. I believe that in my case, I tried to raise the roof with one latch still down and it eventually straighten and pulled loose. This is camping, the Jayco way. With Baja, you'll never have to leave your toys at home again, thanks to our hard-core Bike Port deck that holds up to 1,500 pounds. Jayco is a full service RV manufacturer that builds everything from motor homes to pop up campers. Travel Trailers Travel trailers are the most popular RV because they are easy to set up and offer more campsite accessibility. Support the roof with 2-by-4 lumber on each corner. The Jayco trailer is like any other RV, with all the amenities one needs for camping. each. You will need a few basic tools and one or two days to complete the repairs. Sounds like you have a broken cable(s). One corner not coming up on the pop-up Greetings. Cunningham Campers, Inc. is the exclusive Jayco RV dealer of Southern Indiana and the Louisville, Kentucky area. And yes over cranking when you are closing up could be the cause. Install the new rod by inserting the larger diameter end into the sleeve on the bottom corner of the trailer. Look for fraying in the cable and pulleys that are bending. Jayco camping trailers employ a system of winches and pulleys to extend and raise the roof and sides of the camper. Question: Converter a 6-pole square to 4-pole flat on an old Jayco popup I test all the wires individually and they are functional. From cranks and canopy poles to latches and lights, we have what you need for your DIY repair or upgrade. Zach lives in Montana and splits time between the river and keyboard. Whelp, here's the report from Day 1. Obtain a new pulley from Jayco and install it using the original bolts. Copyright 2002-2016 Social Knowledge, LLC All Rights Reserved. For nearly 50 years, Jayco has built high-quality RVs, camping trailers, travel trailers, fifth wheels, motorhomes and toy haulers. Your RV Coffee Maker Wants Filtered Water - So Do ... 10 Hard Truths About RV Parks (And What To Do Abou... Powered by vBulletin® Version 3.8.8 Beta 1.