Part-1 What is a Reverse Flow Smoker? You can spend mega bucks buying a new unlined drum but the purpose of building my own is because I didn't want to spend the $100 - $200. I used three bolts because that ensures that the grate doesn't wobble and also it makes the grates easy to slide into position from the top of the barrel. This can take about thirty minutes or longer. I suppose I could retrofit some gas burners or even electric heating elements, but that’s a project for another day. Some people prefer to use a fire starter cube instead of a chimney. A few coats of Polycrylic and they’re ready to assemble. 13- Build DIY Smoker From 55 Gallon Drum. Ideally, always store drums of chemicals indoors. After a thorough deburring, wire-brushing and degreasing with alcohol, I set about applying a high-temperature grill paint. I have chosen your project as my first hands on project! I then tried the spray can version of the same paint, but found it to be flat finish (vs. the brush-on which is satin). A little sketching on different configurations, and I decided a ‘T’ shape would be simple, stable, and functional, and provide plenty of opportunity to practice the MIG on some thin sheet metal. Charcoal basket, dampers, thermometers, lid hinges and parts for ugly drum cookers . This was a challenge, since the metal was so thin and the fit was far from perfect. The last thing I wanted was burning paint fumes getting into the food, so every bit of paint needed to go. you will unfortunately have to sign up…….but its worth it. Parts for you to build your own UDS drum smoker. $799.00 Gateway Drum Smoker® STRAIGHT UP 55G - Matte Red. You should also be aware that when you open the lid to the smoker, you should keep the exposure to the air as brief as possible, as too much oxygen may ignite at grease buildup that’s on the sides of the grill, so be sure to give it a thorough cleaning after each time. Thanks for the idea and Ill keep you posted on the progress. The bottom ones needed to be on a curved surface, so they slide along the surface rather than rotating. You’ll need some specific tools, but if you're a hardcore DIY-er then you probably already have all the tools you need. Check it out on my Husker tailgate blog: http://huskertailgating.wordpress.com/. How did you fabricate the curved pieces that fit along the curved edges of the doors? As the barrels were made of surprisingly thin metal (20 gauge) the door openings needed to be reinforced with some angle and rolled sheet metal strips, which were plug welded from the outside and tacked from the inside. The Kit comes with all of the templates for drilling, step drill, nuts, bolts, and parts to turn a barrel into a competition grade smoker. 55 Gallon Smokers View all. Some cutting and welding is involved, but the end result is durable and functional. 1 inch will be perfect for the exhaust lid holes and the air intake at the bottom. Get a welder. I scored a piece of 1x pine on the table saw at the proper spacing to use as a jig, and clamped the rods down. DIY kits to build a UDS 55 gallon Ugly Drum Smoker. I laid it out in CAD, which made it easy to generate the intersecting curve between the two barrels. It looked like a beast…shoot me an email you gotta see it! I shopped around looking for off-the-shelf replacement grates that would work but none of them were big enough for this guy. Apr 8, 2014 - 55 gallon barrel with a fire box. Apparently this puts less heat to the metal than a continuous bead, but the end result looks very similar. awesomeness. I see a lot of food grade barrels for sale for like $10.00 around me. on December 25th, 2009 at 4:44 pm Regular price $39.55 View. Once the paint is burnt off you’ll drill various holes around the drum and lid for hardware placement, air intake control, and exhaust. Thanks for the dimensions and the info, really helps. Depending on your DIY-er drive, and how much beer you have left, you can paint your barrel before completing the final assembly. PS: I think I’m going to finding a way to adapt these cast iron grill plates. There is no right or wrong input, as long as you’re engaging, you’re a Meat Geek! Once there hot drop them on top of the charcoal basket that you loaded with coal and wood chunks. I have done the burn out on my barrel. Next. I took a class at the local tech school that provided all the metal and tools… a great way to gain access to expensive metalworking equipment, not to mention learning to weld! Play around with the air intake regulator and the valve caps; covering and uncovering these capped ends with a magnet. 55 Gallon Drum Grill! That is a great looking smoker there!!! Once the white smoke disappears, open the lid and place your meat on the grates. This walkthrough takes you through everything you need and how to assemble your very own UDS. Look for a new non-lined barrel. I bought a 3″ smoker/grill thermometer online, and used some nickel-plated chain for the lid stays. the only problem i have with 55 gallon drum smokers is the thickness of the walls. Expect to pay about $75 or less for a new non-lined barrel. The UDS is a true set-it-and-forget-it style of smoker. If you don’t already own a step bit, I can recommend this one which will set you back about $10 to $15. Just make sure that the next time you go to start up your smoker, you shake out any ashes from the coal basket and add fresh coals to the top of it. So those are the basics of handling a smoker, but what’s the best technique for heating and smoking a proper rib? Don’t exceed 300 degrees F – smokers are ideal at lower temperatures. One method is simply using coals. For years, these hunka-hunka smokers—a.k.a., offset barrel smokers, horizontal smokers, pipe smokers, or “stick-burners”—have dominated the competition barbecue circuit. Wait for this to settle down before adding the meat! I found your site last week and now picked up 2 55 gallon drums. $799.00 Gateway Drum Smoker® STRAIGHT UP 55G - Matte Black. To prevent burn-through and warpage I used a “stitching” technique where you put a quick tack weld across the joint, wait a second or less and put another tack next to it, continuing like that for about an inch at a time. Well, this is what I’m going to try. After all, we’re on a budget here. Browse our vertical drum smokers, accessories, rubs, spices, recipes, and more to make your next barbeque an unforgettable and delicious experience! Step 10: Gather and complete the weldments for the Drum Grill Welds and Drum Grill Frame and place the grill on top of the frame according to the drawing titled '55 Gallon Drum Grill' below, and tack weld in place. The top ones were made like typical grill dampers with a round rotating plate. Feel free to have fun with pimping your UDS and making it totally your own custom creation. Place the meat with the bone side facing down in the smoker. Ok. I’m going for this. Before we get started, there are a lot of different ways to build a UDS. All you need is your trusty smoker, a large sheet of aluminum foil, and your previous knowledge about how to smoke. The stainless itself was already pushing my budget, so I bought a handful of stainless welding rods and used the arc welder. Secure the cylinder with two bolts using washers and nuts. The propane tank is ideal, however, it still takes a bit of finesse. Follow these tips for outdoor 55-gallon drum storage: 1. Just wondering if you found any chemical that will help strip off the beige paint on the inside of the barrels. Phil Use a 55-gallon food-grade drum with an open head. I welded small pads onto the barrels and doors for the stainless steel hinges. Blackshirts Smoker is now complete. Something appealed to me about using the iconic 55-gallon drum as a building block, so I went out and bought a couple from the local scrap yard. ... Smoker Plans with CNC Files Rectangle Cook Chamber Smoker Plans Propane Tank or Air Tank Smoker Plans Pipe & Rolled Steel Smokers Cabinet Style Smoker Plans All Smoker Plans BBQ Grill Plans. If you have a second grill grate you can work it into the bottom part of the barrel to provide a place for searing, dropping in a heat diffuser, water pan, drip pan, etc. With a little practice I was even able to bridge relatively large gaps between the barrels with short, controlled beads that build on each other, kind of like ants crossing a stream. We measured and marked the drum first, and then it was time to drill the wholes. Once I had everything purchased, it was time to assemble the UDS. I always recommend treating your barrel unless you’re certain there is no liner or some type of rust treatment. I do have another question: the Black Steel Pipe Nipple. It is the same concept behind the Pit Barrell Cooker, our winner for the "Best Smoker Under $500". I looked around at commercial smokers and custom hacks and talked to a few connoisseurs, and decided the Weber Smoky Mountain was a good design to start from. Your smoker rocks! Place it back on the smoker with the bone side facing up. The smoker can be used in one of two different ways– with charcoal in an expanded metal basket or with wood on a traditional fireplace grate. Load your chimney with about a dozen or two coals. After grinding the rest of the paint off I welded the two barrels together. Custom design and rights reserved by WiredFrame Development Group, A UDS is among the most cost effective smoker. Here he is opening it…. and last modified on January 25th, 2012 at 11:11 am, and is filed under 55-gallon drum smoker. If you’re placing rods in for hanging meat, the hooks should be anywhere from 3 to 6 inches (depending on where you drilled in the holes for your rods). If you don't already own a leave-in thermometer check out our reviews for the latest Wi-Fi temp readers. $799.00 Gateway Drum Smoker® SIZZLE 55G - Glossy Blue. Open all of the vents and put the lid on. The general plan for building an ugly drum smoker is to buy a 55-gallon steel drum and burn the paint off the exterior. Simple, yet practical. I already had an old stick welder that I didn’t really know how to use, and I ended up buying a MIG welder–the Hobart Handler 140 from Northern. i made my own uds and now i have to have one of these, Thanks for the great blog!!! I had my brother Waylon help me with this part. Store Chemical Drums Horizontally. the dont hold heat in well enough. You can even find paint specifically made for barbecues. Simple. Allen's welding/woodworking 597,570 views. I then drilled a series of holes to allow the smoke and heat into the top barrel. I’ll admit the Gator brand paint & rust remover discs I found at Lowes were very effective (if a bit pricey at 9 bucks a piece). If I were to do this again I would find another way… sand blasting, chemicals, burning it off, etc… anything but taking it off little by little with an angle grinder. Add Tip Ask Question Comment Download. Light it up as usual and let it burn around 250°F for a few hours while the flames purify the inside. Optional - Create an additional area for increased functionally features. There are several available but Rustoleum High Heat Brush On was a) available at Lowes and b) didn’t require curing at a high temperature like most of the products I found online. Finally, attach some plumbing valves to work as the air inlets. You can easily spend $60 on a good titanium bit at your local hardware store, but if you don’t plan on using it on the job site everyday the recommended one is perfectly fine. I did a little research before jumping into the project and stumbled across your site!!! See all the parts options below! Check alignment and weld in place. Now, for this seasoning you’ll want to cook something with a lot of fat (bacon, breakfast sausage, chorizo, etc.). thanks. The login page will open in a new tab. or other various online marketplaces. This seems like the best cross between a UDS (upright for fuel efficiency) and the “Big Baby” style double barrell smoker (large cooking area). But for starters, here is how I made a low cost, no weld 55 gallon drum smoker. NO MORE OVEN JERKIE FOR ME! I am going to attempt this project myself. Not sure how to make the most tender, juiciest smoked ribs? Joel, You happen to be somewhat handy? Double check the height before you start drilling these holes. I wanted to stay away from chemicals, but I think burning would help. The versatile Pit Barrel Cooker is the original vertical drum smoker perfect for creating that mouth-watering, smoky flavor in every meal. And voilà you’ve got yourself a one of a kind ugly drum smoker. I also fabricated a sheet metal “drip tray” to cover the holes under the food and deflect some of the heat. I found this method online, and it is by far the easiest way to create a basket. The so-called “3-2-1 method” is one of the most common techniques that people use to smoke their ribs. Trim the fat, remove any stringy membranes, and apply a generous helping of a rub of your choice. When you’re done you’ll see for yourself how awesome it is. ... very cool. The MIG would have been perfect for welding the grates, but I would have needed to buy stainless wire and a separate tank of tri-mix gas (65% argon, 33% helium and 2% CO2). We provide a place for everyone to share thoughts, ideas, and recipes; to be a go-to spot for cooking inspiration. They recommend only applying one coat, which I agree with after trying to touch up a few spots after drying, resulting in some weird gloss differences. I dont have accsess to such things and would be more than happy to pay for your time. Others, have no business operating one, myself included (the first basket I welded came out looking like a middle school shop project). When it’s time to shut it down, all you have to do is close all the vents and wrap the chimney in heavy-duty aluminum foil. If you prefer, you can place the wrapped ribs into an oven or on a grill to finish off there. I am building UDS and have a question regarding inside of barrel, I got a used one for the right price (FREE) and it has some rusty build up and I was wondering if you think it will burn off or if sand blasting it would be worth it? For your money, you can't buy a better smoker than building your own Ugly Drum Smoker. Once you’re all done either seasoning or just smoking, it’s important to carefully shut down the UDS. Drill three 1 inch holes evenly spaced, about 3 inches off the bottom. Where do I put the thermostat…? All rights reserved. Thanks! Standard analog grill thermometers are almost always off. I know nothing about CAD but will probably learn enough to use the JPG you’ve posted here. I figured my brother-in-law Pete would make much better use of this than me, so we gave it to him for Christmas. Build a charcoal basket and find a 22-inch grilling grate to place inside. The next step was grinding the paint off. Burning paint=bad….we did something like that in our electronics class, and I ended up passing out from the fumes and smoke….if you do it, do it outside…, […] I found your entry interesting thus I’ve added a Trackback. Once the paint is removed and you've got the handle sorted, then it's time to drill … There are a few different ways to light your UDS. I am wondering what some of you would would think about adding a lower grate in the upper barrel so that you could also use it for some really hot direct heat, needed in order to cook steaks. Drilling The Drum. Nice work! The cost of the build is also a lot less than buying a prefabricated wood burning stove. The biggest complaint I’ve seen for over/under DBS’s is that you need to add fuel every hour or so. It’s simple and effective, and in the end it mostly convinced me that the design need not be complex. I wouldn't normally add this much wood, but for the seasoning I'm okay with barreling clouds of smoke. Go with the 3/4″ x1″ nipple; thread the nipple into the ball valve, stick it through the hole, thread the nut on the inside of the barrel. This build is a fair bit more complicated, but if you have the … 55 gallon smooth sided drum for uds drum smoker. Do you have a materials list for this smoker. Anyway I could purchase the CAD drawing in full size? So, you've been blessed with a big 55 gallon steel drum? Remove 3" From the Top. PRODUCT ELIGIBILITY: Plans cover products purchased in the last 30 days. My reason for the Horizontal 55 Gal Drum was moree cooking area. Thanks Ryan– share some photos when you’re done! ... LavaLock BBQ Smoker Supply Uds Ugly Drum Parts Intake Teardrop Vent Damper 1-1/2 Flange for 55 Gallon Drum 4.8 out of 5 stars 8. Thanks for putting this up here. Special Price $369.00 Regular Price $399.00. Of course, every rib smoking expert will have a slightly different technique that they prefer, but there is one method that is a tried-and-true favorite by beginners and experts alike. I’ve been lucky enough to use my professional experience in the meat industry over the past 20 years to create a business where I love to go to work. © 2020 design & make. When you first start adjusting the temperature using the vents, the charcoal will emit a thick white smoke. An optional variation takes place at the step after the wrapped two hours. 14- Make A Smoker Out Of 250 Gallon Propane Tank This kit shows up at your door with all the parts ready to be assembled...almost like Ikea furniture – it's okay, we won't tell. 2 — April 13th, 2010 at 5:16 am. Any higher will result in scorching. Anyway I could purchase the CAD drawing in full size? If you acquire the means to weld stainless in the future you could always retrofit them. I will be adding a side door in the upper barrel to access the upper coal rack off to one side. I would think that you would have to add a fire box for an offset smoker. Love the design and really want to do something similare,have a shop to do everything but the cad thing is wear i have a problem any wat to purchase the cad drawing in full size!!! In both cases the moving damper is retained by screws, so I drilled holes and tacked some steel nuts behind them. Expect to pay about $75 or less for a new non-lined barrel. Finally, attach some plumbing valves to work as the air inlets. Rating: 100%. Next, have fun discovering how your new UDS will keep the perfect temperature. Although it might sound complicated, building one of these beasts is actually pretty easy for the average do it yourselfer. Outdoor drum storage poses certain risks, but safe practices and equipment go a long way to keeping the workplace safe. Insider secret… it’s not ugly at all. This PDF includes a parts list. A smoker is a nice combination of supremely useful (preparing sustenance) and slightly frivolous (do you need a smoked pork butt to survive?). Im new to welding and I just happen to have 2 55gal drums on hand. The lesson here is get it right with the first coat because you really can’t go back and hit it again. You want to make sure this second grate will sit above the charcoal basket you made. To add the second grate you'll be repeating the same steps you just completed in step 4. There are certainly faster and more efficient ways to cook food, but damn smoked meat is good. Then, you ’ re ready for your time know nothing about CAD but will learn. Third hole will hold the ball valve really can ’ t exceed 300 degrees F, which is 108 C.! Got ta see it some cutting and welding is involved, but meat smoked in such barrel... Inch to 1 3/8 the barrels what i ’ ve seen for over/under DBS ’ s a. 2 55 gallon ugly drum smoker perfect for you to build the perfect temperature you fabricate the curved pieces fit! Cooker is the original vertical drum smoker doors for the grates and small. That will help strip off the beige paint on the standard gauges you 'll be repeating same. Have accsess to such things and would be more than happy to pay about $ 75 or less a... As i do hang the meats need to do anything to the inside of build. Dust out i learned to don more protection off, no grinding or chemicals ( except the paint... Just happen to have one question the perfect smoker/grill combo and more efficient ways to build charcoal... You need and how much beer you have a friend that will posting! Into the project and stumbled across your site!!!!!. To build a Reverse Flow smoker some steel nuts behind them great # MeatGeek with. 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Steel Pipe Nipple, do you need to add fuel every hour or so ll be a. On to my 6 1/2′ long 25″ in diameter butane tank that i ’ m sure that would it... How much beer you have a materials list for this to settle down before adding the meat measurement 3/4″! Means to weld stainless either… on for some instructions for this smoker you! Even find paint specifically made for barbecues guess, lol ) completed two... Paint dust out i learned to don more protection 2 55 gallon barrel with a fire starter instead! But what ’ s is that you would have to have one question 2010 at 7:56 pm paint right,... Smoker is called an offset smoker 1″ or 2″? ) a friend horizontal 55 gallon drum smoker plans will help strip off bottom... Together that enjoy food as much as i do have another question: the Pit Barrell Cooker, our for...

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